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We develop and integrate advanced Russian MES software

ensuring efficient and reliable manufacturing operations

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ensuring efficient and reliable manufacturing operations

  • Accurate accounting of materials used and products manufactured

    Implementing MES significantly improves tracking of raw materials, finished goods, and rework operations, providing accurate and timely information on inventory status, reducing risks associated with unauthorized usage, and optimizing the company’s financial performance.

  • Comprehensive reports to evaluate production efficiency

    MES enhances the efficiency of your production and packaging lines by visualizing real-time and historical performance data and capturing the status of each line (operational, scheduled downtime, maintenance).

    This real-time information allows for identification of problem areas, analysis of inefficiencies, and implementation of process optimization measures.

  • Ensures adherence to quality control and traceability standards

    MES serves as a centralized platform for compliance with standards such as ISO 9001 (Quality), FDA 21 CFR Part 11 (Traceability), and other industry regulations related to product genealogy.

    It enables data collection, storage, and analysis to ensure compliance and streamline audit processes.

  • Сentralized operator interface for managing operations, training, and performance dashboards

    MES streamlines operator workflows with a unified dashboard for task execution, performance and quality monitoring, and access to training resources.

    This eliminates switching between different systems, reduces equipment downtime, and minimizes training and support costs.

  • A Russian-developed product, ensuring ongoing development and support, free from international sanctions

    In an unpredictable global environment, choosing a locally developed MES system is a strategic decision. Unlike foreign solutions, our system is immune to sanctions and political risks, ensuring:

    • Guaranteed system availability and support;
    • Independence from foreign vendors;
    • Protection against financial losses from software restrictions or access blocks;
    • Full control over your production data and processes.

Implementing MES significantly improves tracking of raw materials, finished goods, and rework operations, providing accurate and timely information on inventory status, reducing risks associated with unauthorized usage, and optimizing the company’s financial performance.

MES enhances the efficiency of your production and packaging lines by visualizing real-time and historical performance data and capturing the status of each line (operational, scheduled downtime, maintenance).

This real-time information allows for identification of problem areas, analysis of inefficiencies, and implementation of process optimization measures.

MES serves as a centralized platform for compliance with standards such as ISO 9001 (Quality), FDA 21 CFR Part 11 (Traceability), and other industry regulations related to product genealogy.

It enables data collection, storage, and analysis to ensure compliance and streamline audit processes.

MES streamlines operator workflows with a unified dashboard for task execution, performance and quality monitoring, and access to training resources.

This eliminates switching between different systems, reduces equipment downtime, and minimizes training and support costs.

In an unpredictable global environment, choosing a locally developed MES system is a strategic decision. Unlike foreign solutions, our system is immune to sanctions and political risks, ensuring:

  • Guaranteed system availability and support;
  • Independence from foreign vendors;
  • Protection against financial losses from software restrictions or access blocks;
  • Full control over your production data and processes.

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MES Overview

  • MES is a cornerstone of efficient manufacturing, integrating equipment and production line data for real-time control and ERP synchronization.
  • Key benefits include process optimization, data-driven management, cost reduction, and productivity enhancement.

  • Core Functions — Production Order Management

    • Creation and handling of production orders, including integration with SAP;
    • Management of recipe components and batch registration for reporting;
    • Tracking material flow from warehouse to finished product packaging lines.

  • Performance Module (OEE)

    Tracks and analyzes equipment effectiveness in real time, measuring availability, performance, and product quality

    Calculates OEE, visualizing results for operators and managers to identify bottlenecks and optimize processes

    Monitors current and historical performance while logging line statuses (operational, scheduled downtime, maintenance).

  • Quality Module

    Ensures product compliance with quality standards, reduces defects, and increases customer satisfaction. Key features:

    • Defining quality standards and acceptable variations;
    • Automatic and manual data collection from measurement equipment;
    • Real-time visualization of quality parameters to detect deviations;
    • Managing non-conformities through registration, root-cause analysis, and corrective actions;
    • Generating quality reports for analysis and management decision-making.

  • Production Report Database

    A centralized repository for secure storage, organization, and real-time access to production process data, supporting efficient management, monitoring, analysis, and optimization.

    It ensures all stakeholders have up-to-date information to drive decision-making.

  • Integration with ERP Systems

    Seamless integration with systems like SAP enables task generation and data exchange. Following the ISA-95 standard, the MES-to-ERP connection facilitates bidirectional information flow between enterprise resource planning (ERP) and production management (MES).

    This synchronization bridges strategic planning and shop-floor operations by: transferring orders, materials, and schedules from ERP to MES for execution; providing data on actual production, resource consumption, and quality from MES back to ERP for precise planning and analysis.

  • Integration with SCADA Controllers

    MES integrates with SCADA and PLC systems for real-time, bidirectional data exchange between production operations and equipment. This allows MES to:

    • Collect real-time data on equipment status, process progress, and quality parameters;
    • Send control commands to equipment for task execution and optimal performance.

    Such integration enhances equipment efficiency, ensures production control, and minimizes risks of disruptions or emergencies.

  • Additional Modules

    Our MES system includes various specialized modules, such as:

    • Material preparation for manual feeding into production lines;
    • Raw material tipping control;
    • Weight monitoring during packaging filling;
    • Integration with the «ChestnyZnak» system.

    We understand that every production facility has unique requirements, and we offer the flexibility to develop custom modules tailored to your specific needs.

About the Company

  • Our company offers more than just an MES system—we deliver a comprehensive solution designed to align with the goals and strategy of your enterprise.
  • Through the development of custom modules, we ensure exceptional value for our clients, driving production efficiency and enhancing competitiveness.

Examples of completed projects

Implemented Projects for the Russian Plants of the Swiss Company

Vologda Infant Formula Plant

  • Increased productivity by 15%;
  • Enhanced raw material tipping order management;
  • Ensured compliance with traceability requirements.
  • Production Order Management: Successful execution of production order management.
  • SAP Integration: Integrated with SAP using B2MML schemas via a secure WEB API interface.
  • Recipe and Process Parameters Management: Efficient management of recipes and process parameters.
  • Bag Emptying Sequence: Implemented bag emptying sequence management.
  • Ingredient Preparation: Controlled preparation and feeding of minor ingredients with weight and quality checks using scales.
  • Raw Material Deduction: Performed raw material deduction from the warehouse and synchronized stock levels with SAP.
  • Inventory Monitoring: Real-time control of stock levels in intermediate storage and current production cycle at various stages.
  • Full Traceability Support: Supported full traceability (Genealogy) of manufactured batches.
  • Automatic SAP Declaration: Automated declaration of finished goods to SAP.
  • Label Printing Module (CLP): Included label printing for intermediate batches to control production sequence and for finished products on packaging lines.
  • Automation Connectivity: Connected to automation controllers (Allen Bradley PLC) through OPC UA servers.
  • PreProd Testing Environment: Conducted preliminary testing in PreProd environment.
  • Successful Production Launch: Plant operations commenced using HTP:MES.
  • 24/7 Technical Support: Established continuous 24/7 technical support.

Full-Cycle Coffee Factory

  • Met audit requirements for raw material weight control;
  • Reduced recipe monitoring costs by 50%;
  • Ensured compliance with traceability requirements.
  • HTP:MES Deployment: Successfully implemented on three production lines.
  • Production Order Management: Efficient management of production orders.
  • SAP Integration: Integrated with SAP using B2MML schemas via a secure WEB API interface.
  • Recipe & Process Management: Streamlined management of recipes and process parameters.
  • Bag Emptying Management: Implemented control over bag emptying sequences.
  • Ingredient Preparation: Automated preparation and feeding of minor ingredients with weight and quality control using scales.
  • Custom Raw Material Reception Module: Designed a custom module to handle raw material discrepancies between delivery documentation and actual weight.
  • Raw Material Deduction: Automated raw material deduction from the warehouse with MES-SAP stock synchronization.
  • Intermediate Inventory Monitoring: Real-time tracking of intermediate stock levels, WIP and final product tracking at different production zones.
  • Genealogy Traceability Support: Supported full traceability of manufactured batches.
  • Finished Goods Declaration: Automated declaration of finished products to SAP.
  • OEE Module Integration: Implemented an Overall Equipment Effectiveness (OEE) module to evaluate line efficiency.
  • Automation System Connectivity: Integrated with Allen Bradley PLCs through OPC UA servers.
  • PreProd Testing: Conducted preliminary testing in the PreProd environment.
  • Seamless Commissioning: Successfully launched all three production lines under HTP:MES control.
  • Comprehensive Support: Established 24/7 technical support for ongoing operations.

Pet Food Production Plant

  • Increased productivity by 15%;
  • Reduced recipe managment costs by 50%;
  • Ensured compliance with traceability requirements;
  • Integrated MES with "ChestnyZnak" system.
  • HTP:MES Implementation: Successfully deployed production task management and integrated with SAP (B2MML schemas via secure WEB API).
  • Recipe and Process Control: Enabled efficient management of production recipes and process parameters.
  • Inventory Integration: Automated raw material deductions, synchronized stock levels with SAP, and monitored intermediate inventory and production cycle stock levels in real-time.
  • Traceability (Genealogy): Ensured full production batch traceability.
  • Finished Product Declaration: Automated declaration of finished goods to SAP.
  • OEE Module Integration: Installed an Overall Equipment Effectiveness (OEE) module to identify bottlenecks, collect statistics on downtime causes, track product counters, record machine hours, and transmit this data to SAP.
  • Label Printing Functionality: Deployed a labeling module for intermediate batches (for production continuity control) and finished product labels.
  • Integration with “Chestny Znak”: Implemented traceability system compliance for product labeling.
  • Automation Integration: Connected with Allen Bradley PLCs via OPC UA servers.
  • PreProd Testing: Conducted preliminary testing in a PreProd environment.
  • Production Launch: Successfully launched the factory under HTP:MES control.
  • Technical Support: Established 24/7 technical support.

Culinary Products Production Plant

  • Increased productivity by 15%;
  • Implemented transporter cart management;
  • Ensured compliance with traceability requirements.
  • HTP:MES Deployment: Implemented production task management, SAP integration, and recipe/process parameter management.
  • Custom Robotic Module Development: Designed and integrated a critical Container Management module for robotic cart operation.
  • Inventory and Supply Management: Automated raw material write-offs, synchronized warehouse stock with SAP, and enabled real-time monitoring of intermediate stocks WIP and finished product.
  • Traceability Support (Genealogy): Enabled full traceability for manufactured batches.
  • Finished Product Declaration: Automated finished goods declaration to SAP.
  • Label Printing Module (CLP): Installed a label printing system for both intermediate and finished product labeling.
  • Automation System Connectivity: Connected with Allen Bradley PLCs via OPC UA servers.
  • PreProd Testing: Successfully tested systems in the PreProd environment.
  • Factory Launch: Facilitated on-time production launch using HTP:MES.
  • Comprehensive Support: Provided 24/7 technical support.

Perm Confectionery Plant

  • Installed HTP:MES on 2 factories;
  • Reduced recipe monitoring costs by 50%;
  • Ensured compliance with traceability requirements.
  • HTP:MES Deployment: Successfully implemented at two factories—a culinary products plant and a confectionery plant.
  • Production & Process Integration: Efficient management of production tasks and process parameters, integrated with SAP using B2MML schemas via a secure WEB API interface.
  • Inventory and Supply Management: Automated raw material write-offs, synchronized warehouse stock with SAP, and enabled real-time monitoring of intermediate stocks WIP and finished product.
  • Traceability Support (Genealogy): Ensured full batch traceability.
  • Finished Product Declaration: Automated declaration of finished products to SAP.
  • Label Printing Module (CLP): Implemented labeling on finished products on packaging lines.
  • Automation Integration: Connected with Allen Bradley PLCs using OPC UA servers.
  • PreProd Testing: Conducted preliminary tests in the PreProd environment.
  • Production Launch: Factories successfully commenced operations with HTP:MES.
  • 24/7 Technical Support: Established continuous technical support.

Chocolate Factory Samara

  • Increased productivity by 15%;
  • Reduced recipe monitoring costs by 50%;
  • Ensured compliance with traceability requirements.
  • Production & Integration Management: Successfully implemented production task management and SAP integration via B2MML schemas and a secure WEB API interface.
  • Warehousing and Stock Synchronization: Automated raw material write-offs, synchronized warehouse inventory with SAP.
  • OEE Module Deployment: Installed Overall Equipment Effectiveness (OEE) module for performance monitoring; identified bottlenecks, collected downtime cause statistics, tracked product counters, recorded operating hours, and reported to SAP.
  • Automation Connectivity: Integrated with Allen Bradley PLCs using OPC UA servers.
  • PreProd Validation: Successfully conducted PreProd testing prior to launch.
  • Production Launch: Factory commenced operations using HTP:MES.
  • 24/7 Technical Support: Provided ongoing comprehensive support.

News

Business

Headline: New Release of HTP:MES 1.5 is Out

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HighTech Plant is proud to announce the release of the new version of its product HTP:MES 1.5, which represents a significant step forward in manufacturing process management. The new release includes bug fixes, interface improvements, and the addition of new features that ensure the system’s fail-safe operation. These enhancements are particularly relevant for supporting the 24/7 operation mode at 8 Nestlé factories, where HTP:MES has been in use since September 2024.

HTP:MES is a key platform that enables efficient management of production processes, ensuring maximum productivity and reliability. In version 1.5, the developers placed special emphasis on optimizing workflows and improving the user experience through a more intuitive interface.

HighTech Plant continues to actively develop and enhance its products to provide clients with solutions that meet their highest demands. We are confident that the updated version of HTP:MES will become a reliable tool on the path to sustainable development and success in high-tech manufacturing.

For more information about the capabilities of HTP:MES 1.5 and consultation on implementing the updated system, you can contact our specialists, who will be happy to answer all your questions.

Technology

New "Productivity" Module Released for HTP:MES

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HighTech Plant is pleased to announce the release of the new “Productivity” module for its HTP:MES product, designed to monitor downtime and improve the efficiency of production lines. This module collects information on the status of production lines and displays their performance metrics on user-friendly charts and dashboards.

The “Productivity” module complies with the MESA-11 standard, serving as one of its core standard modules (Performance Analysis). Tracking production line efficiency is one of the key tasks in the manufacturing process, and the new module provides valuable analytical tools for precise monitoring and optimization.

The Swiss company, which already actively uses the HTP:MES solution from HighTech Plant at eight of its Russian plants, will undoubtedly derive significant benefits from the implementation of this new module. Its factories can now more accurately identify bottlenecks and minimize downtime, leading to increased overall productivity.

HighTech Plant continues to strive toward developing innovative solutions for the manufacturing industry, helping our clients reach new heights in efficiency and reliability. For more detailed information about the new OEE module and its implementation, please contact our specialists, who will be happy to answer your questions and provide professional support.

Technology

New "Label Printing" Module in HTP:MES

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HighTech Plant is pleased to announce the release of the new “Label Printing” module for its HTP:MES product. This module enables manufacturing factories to print labels according to specific templates on industrial printers. It is one of the key components of modern MES systems, ensuring accuracy and reliability in product labeling, which is especially important in the context of high quality and safety standards.

HTP:MES product, designed to monitor downtime and improve the efficiency of production lines. This module collects information on the status of production lines and displays their performance metrics on user-friendly charts and dashboards.

The “Productivity” module complies with the MESA-11 standard, serving as one of its core standard modules (Performance Analysis). Tracking production line efficiency is one of the key tasks in the manufacturing process, and the new module provides valuable analytical tools for precise monitoring and optimization.

The Swiss company, which already actively uses the HTP:MES solution from HighTech Plant at eight of its Russian plants, will undoubtedly derive significant benefits from the implementation of this new module. Its factories can now more accurately identify bottlenecks and minimize downtime, leading to increased overall productivity.

HighTech Plant continues to strive toward developing innovative solutions for the manufacturing industry, helping our clients reach new heights in efficiency and reliability. For more detailed information about the new OEE module and its implementation, please contact our specialists, who will be happy to answer your questions and provide professional support.

Production

Integration of HTP:MES with the "Chestny Znak" System

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HighTech Plant has successfully implemented the integration of the HTP:MES system with the “Chestny Znak” platform at a pet food production plant in Vorsino, Kaluga Region. This project was completed in the shortest possible time and allowed the client to meet the requirements for applying mandatory product labeling, significantly increasing the efficiency and reliability of the process.

The integration of MES with “Chestny Znak” has fully automated the transfer of accurate product and batch information, eliminating the possibility of errors associated with manual data entry. The accuracy of labeling information is a key business aspect, and ensuring it helps prevent potential losses.

In the near future, the Swiss company plans to implement a similar integration at its other plants in Russia, where the HTP:MES solution from Hi-Tech Plant has been operational since September 2024.

HighTech Plant is proud to offer its clients innovative and reliable solutions that help them successfully tackle today’s challenges. We are confident that the integration with “Chestny Znak” will bring significant benefits to Nestlé and serve as an important step toward further development.

For additional information about the project and integration capabilities, please contact our specialists. They are ready to answer all your questions and provide the necessary consultation.

Contacts

Приказ Минцифры №511

Сведения в соответствии с требованиями Приказа Минцифры России от 02.06.2025 № 511 «ДОПОЛНИТЕЛЬНЫЕ ТРЕБОВАНИЯ, ПРЕДЪЯВЛЯЕМЫЕ К ОФИЦИАЛЬНОМУ САЙТУ РОССИЙСКОЙ ОРГАНИЗАЦИИ, ОСУЩЕСТВЛЯЮЩЕЙ ДЕЯТЕЛЬНОСТЬ В ОБЛАСТИ ИНФОРМАЦИОННЫХ ТЕХНОЛОГИЙ, В ИНФОРМАЦИОННО-ТЕЛЕКОММУНИКАЦИОННОЙ СЕТИ "ИНТЕРНЕТ"»

Полное наименование организации: ОБЩЕСТВО С ОГРАНИЧЕННОЙ ОТВЕТСТВЕННОСТЬЮ “ХАЙТЕК ПЛАНТ”

Сокращенное наименование: ООО “ХАЙТЕК ПЛАНТ”

Юридический адрес: 190020, город Санкт-Петербург, наб. Обводного Канала, д. 134-136-138 литер вм, помещ. 6-н офис 246/2

Фактический почтовый адрес: 190020, город Санкт-Петербург, наб. Обводного Канала, д. 134-136-138 литер вм, помещ. 6-н офис 246/2

ИНН / КПП: 7839127836 / 783901001

Основной код ОКВЭД: 62.01

Адрес электронной почты: contact@hightech-plant.ru

Коды видов деятельности в области информационных технологий, осуществляемых организацией, в соответствии с перечнем видов деятельности в области информационных технологий, утвержденным приказом Министерства цифрового развития, связи и массовых коммуникаций Российской Федерации от 11 мая 2023 г. № 449 (зарегистрирован Министерством юстиции Российской Федерации 14 августа 2023 г., регистрационный № 74778): 1.01, 1.02.

Информация, содержащая описание реализуемых (разрабатываемых) организацией продуктов, выполняемых работ, оказываемых услуг: ООО “ХАЙТЕК ПЛАНТ”   разрабатывает, внедряет и сопровождает программу управления производственным процессом HTP:MES а также программу обнаружения аномалий производственного процесса HTP:Detection.

Стоимость проектов и решений определяется по запросу в зависимости от требуемых характеристик. Запрос направлять по адресу: contact@hightech-plant.ru

В рамках осуществления деятельности в области информационных технологий специалисты компании используют следующие языки программирования: Python, Javascript

Компания ООО “ХАЙТЕК ПЛАНТ”    является правообладателем зарегистрированного в Едином реестр российских программ для ЭВМ и БД программных продуктов:

«HTP:MES» (Реестровая запись №33815 от 18.06.2026)

«HTP:Detection» (Реестровая запись №33816 от 18.06.2026)

 

 

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